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Advance ™ Inspection Machine for Surface Defects of Aluminum Plastic Pipe

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An aluminum plastic pipe, also known as an aluminum composite pipe (ACP), is a piping material made from layers of aluminum and plastic. It is widely used in plumbing and heating applications due to its lightweight and corrosion-resistant properties. The structure of an ACP typically includes an inner layer of cross-linked polyethylene (PEX) or polybutylene (PB) plastic, an intermediate layer of aluminum, and an outer plastic layer. This combination of materials ensures strength, durability, and flexibility.

However, surface defects can occur during manufacturing or due to improper handling and installation. Common surface defects include:

1. Scratches: Superficial marks caused by friction or sharp objects. While minor scratches might not affect functionality, deep or extensive scratches can compromise the pipe's integrity.

2. Dents: Depressions or deformations from impacts or compression. Severe dents can weaken the pipe, leading to leaks or structural failures.

3. Blisters: Raised areas or bubbles caused by trapped air or moisture during manufacturing. These can weaken the pipe and increase leak risk.

4. Discoloration: Color changes due to heat or UV exposure. Although it may not impact functionality immediately, prolonged exposure can cause degradation over time.

Operation Site Videos

It is engineered to achieve an exceptional inspection accuracy of 0.01mm, ensuring the detection and marking of even the smallest surface defects during high-speed production. This high level of precision is critical in maintaining the quality and reliability of cable pipes, which are essential components in various industrial applications.

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How Advance help you improve the production quality

Advance machines can detect defects such as convexities, bumps, deformations, holes, bubbles, cracks, bulging, scratches, expansions, irregularities, stains, coke, peeling, foreign particles, sheath folds, sags, and overlapping. These defects are often caused by factors like improper temperature control, raw material impurities, or unclean molds during high-speed extrusion production lines. Utilizing advanced detection technology ensures these defects are identified and addressed promptly, enhancing the overall quality of aluminum plastic pipes.
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How Advance help you lower the cost

Advance Inspection Device can automatically help your extrusion production lines with 24/7 full inspection and 360-degree inspection. Originally, you need to judge the product surface defects by hand or eyes, which is time-consuming, laborious and poorly executed, and the quality and accuracy of the inspection cannot be guaranteed. However, with artificial intelligence technology, Advance™ inspection machine can help you monitor the product condition completely. The real time, production line position, character size(LH)of the surface defects can be displayed on the screen monitor, allowing operators to set up and control the quality of the APT pipe production condition before poor APT pipe with defects causes expensive waste. Usually, the production line needs 2 operators to monitor the condition of the product, while with Advance Machine 1 operators can monitor 2 production lines at the same time, which reduce the 75% human cost.
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How Advance Machine easy to operate

Advance Inspection Machine uses high-speed, digital imaging to capture real time images of APT pipe during the process of production. It can send alarm light prompts when the surface defects are captured, and the process is simple and only requires the use of button. At the same time, those surface defects data can be reserved and automatically calculated by the machine, providing a secured inspection effect for your factory. With a large amount of surface defects database, the machine's inspection accuracy can reach almost 100%. This enables you save labor costs and improve production quality.

Testing Process

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Surface defects types such as broken, bulging particles, scratching, bumpy, coke material can be detected, and defect characters as small as 0.01mm can be captured by Advance Machine, and easily be read.

The diameter of APT pipe to be tested is 0-250mm, according to your requirement.

The fastest available inspection speed of Advance Inspection machine is 400 meters/min.

Power supply is 220v or 115 VAC 50/60Hz, depending on selection.

It is simple to operate the device by touching buttons on the screen interface. Quality Inspector sends alarms signal and turns into red to alert the operator.

Testing results

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Characteristic dimension includes 0.3mm, 1mm, 5mm and 0.012 inch, 0.040 inch, 0.200 inch, which depends on linear velocity and diameter of products.

Why Choose Advance Machine

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