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Advance ™ Inspection Machine for Surface Defects of Automotive Bellows

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Automotive bellows are flexible, accordion-like components used in the automotive industry for various applications. They are typically made of rubber or elastomeric materials and feature a series of convoluted folds that allow for expansion and contraction. The primary purpose of automotive bellows is to provide protection and sealing in areas where there is relative motion between different parts, such as in steering systems, exhaust systems, and suspension components.

However, during the production of automotive bellows, surface defects can arise, posing challenges and quality issues. Some common surface defects include:

1. Air Traps: Air pockets or bubbles trapped between the layers of the bellows material. These defects can weaken the structure and compromise the sealing properties of the bellows.

2. Delamination: Separation or peeling of layers within the bellows material, leading to reduced strength and potential failure.

3. Surface Imperfections: Irregularities such as roughness, scratches, or uneven texture on the surface of the bellows, which can affect aesthetics and functionality.

4. Folds or Wrinkles: Improper folding or excessive wrinkling of the bellows, which can impact its ability to expand and contract smoothly.

Operation Site Videos

It is engineered to achieve an exceptional inspection accuracy of 0.01mm, ensuring the detection and marking of even the smallest surface defects during high-speed production. This high level of precision is critical in maintaining the quality and reliability of cable pipes, which are essential components in various industrial applications.

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How Advance help you improve the production quality

Advance Inspection Machine can locate the defects consisting of convex, bump, deformation, holes, bubbles, cracks, bulging, scratching, expansion, irregularities, stains, scratches, coke, peeling, overseas parties, folds in sheath, sags, overlapping, which specially as a result of a few elements like mistaken temperature, uncooked cloth impurities, product mould uncleaned absolutely all through the high-velocity extrusion manufacturing lines.
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How Advance help you lower the cost

Advance Inspection Device can routinely assist your extrusion manufacturing traces with 24/7 complete inspection and 360-diploma inspection.Originally, you want to choose the product floor defects through hand or eyes, that is time-consuming, arduous and poorly executed, and the exceptional and accuracy of the inspection can't be guaranteed.However, with synthetic intelligence technology, Advance™ inspection system assist you to reveal the product circumstance completely.The actual time, manufacturing line position, man or woman size(LH)of the floor defects may be displayed at the display reveal, permitting operators to installation and manipulate the exceptional of the automobile bellow manufacturing circumstance earlier than negative automobile bellow with defects reasons high priced waste.Usually, the manufacturing line desires 2 operators to reveal the circumstance of the product, whilst with Advance Machine 1 operators can reveal 2 manufacturing traces on the equal time, which lessen the 75% human cost.
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How Advance Machine easy to operate

The Advance Machine uses the speed of digital photography to capture pictures of corrugated pipes. It can send a light alarm message when there are defects on the screen, and it is easily operated by a button. At the same time, this surface defect data can be stored and automatically calculated by the machine, making inspection more efficient for your factory. With a large database of surface defects, the accuracy of the inspection machine can be close to 100%. In this way, you can save labor costs and improve production quality.

Testing Process

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Surface defects types such as broken, bulging particles, scratching, bumpy, coke material can be detected, and defect characters as small as 0.01mm can be captured by Advance Machine, and easily be read.

The fastest available inspection speed of Advance Machine is 400 meters/min.

Power supply is 220v or 115 VAC 50/60Hz, depending on selection.

It is simple to operate the device by touching buttons on the screen interface. Quality Inspector sends alarms signal and turns into red to alert the operator.

Testing results

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Characteristic dimension includes 0.3mm, 1mm, 5mm and 0.012 inch, 0.040 inch, 0.200 inch, which depends on linear velocity and diameter of products.

Why Choose Advance Machine

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