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Advance ™ Inspection Machine for Surface Defects of Automotive Hoses

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It is engineered to achieve an exceptional inspection accuracy of 0.01mm, ensuring the detection and marking of even the smallest surface defects during high-speed production. This high level of precision is critical in maintaining the quality and reliability of cable pipes, which are essential components in various industrial applications.

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How Advance help you improve the production quality

Advance Machine offers significant benefits in improving production quality. By detecting various defects such as convex, bump, deformation, holes, bubbles, cracks, bulging, scratching, expansion, irregularities, stains, scratches, coke, peeling, foreign parties, folds in sheath, sags, and overlapping, it helps identify issues caused by factors like improper temperature, raw material impurities, and incomplete cleaning of product molds during high-speed extrusion production lines.

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Enhancing production quality is made possible with the implementation of Advance Machine. It effectively detects and addresses defects such as convex, bump, deformation, holes, bubbles, cracks, bulging, scratching, expansion, irregularities, stains, scratches, coke, peeling, foreign parties, folds in sheath, sags, and overlapping. These defects are primarily caused by factors like improper temperature, raw material impurities, and incomplete cleaning of product molds during high-speed extrusion production lines.

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How Advance help you lower the cost

The Advance Inspection Device offers automated assistance to your extrusion production lines, providing 24/7 comprehensive and 360-degree inspection. Previously, assessing surface defects on products required manual or visual judgment, which was time-consuming, labor-intensive, and often ineffective, leading to compromised inspection quality and accuracy. However, with the implementation of artificial intelligence technology, the Advance™ inspection machine enables complete monitoring of product conditions. Real-time information such as production line position and character size (LH) of surface defects can be displayed on the screen monitor, empowering operators to establish and control the quality of auto hose production conditions before defective auto hoses result in costly waste. Typically, two operators are required to monitor the product's condition on the production line, but with the Advance Machine, one operator can simultaneously monitor two production lines, reducing human costs by 75%.
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How Advance Machine easy to operate

The Advanced Machine is designed for easy operation. It utilizes high-speed digital imaging to capture real-time images of auto hoses during production. When surface defects are detected, the machine will prompt an alarm light, making the process simple with just the push of a button. Additionally, the machine can store and automatically analyze data on surface defects, ensuring a reliable inspection process for your factory. With a vast database of surface defects, the machine boasts an inspection accuracy rate of nearly 100%, allowing you to reduce labor costs and enhance production quality.

Testing Process

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Surface defects types such as broken, bulging particles, scratching, bumpy, coke material can be detected, and defect characters as small as 0.01mm can be captured by Advance Machine, and easily be read.

The diameter of auto hose to be tested is 0-250mm, according to your requirement.

The fastest available movement speed of auto hoses is 400 meters/min.

Power supply is 220v or 115 VAC 50/60Hz, depending on selection.

It is simple to operate the device by touching buttons on the screen interface. Quality Inspector sends alarms signal and turns into red to alert the operator.

Testing results

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Characteristic dimension includes 0.3mm, 1mm, 5mm and 0.012 inch, 0.040 inch, 0.200 inch, which depends on linear velocity and diameter of products.

Why Choose Advance Machine

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