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Advance ™ Inspection Machine for Surface Defects of Automotive Sealing Strip

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Automotive sealing strips, also known as weatherstrips or rubber seals, are essential components used in the automotive industry to provide a tight seal and prevent the entry of water, air, dust, and noise into the vehicle. These strips are typically made of rubber or elastomeric materials and are designed to fit into various gaps and joints throughout the vehicle. During the production of automotive sealing strips, various surface defects can occur, which may affect their sealing performance and durability. Some common surface defects include:

1. Surface Roughness: Uneven or rough surfaces on the sealing strips can hinder proper sealing and lead to potential leaks or increased noise transmission.

2. Porosity: Porosity refers to the presence of small air pockets or holes on the surface of the sealing strip. These pores can compromise the seal's integrity and allow the passage of air, water, or noise.

3. Edge Defects: Irregularities or deformations at the edges of the sealing strip can impact its ability to provide a secure and effective seal.

4. Contamination: Surface contamination such as dirt, dust, or foreign particles can affect the adherence of the sealing strip and compromise its sealing properties.

Operation Site Videos

It is engineered to achieve an exceptional inspection accuracy of 0.01mm, ensuring the detection and marking of even the smallest surface defects during high-speed production. This high level of precision is critical in maintaining the quality and reliability of cable pipes, which are essential components in various industrial applications.

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How Advance help you lower the cost

Advance Inspection Device can automatically help your extrusion production lines with 24/7 full inspection and 360-degree inspection. Originally, you need to judge the product surface defects by hand or eyes, which is time-consuming, laborious and poorly executed, and the quality and accuracy of the inspection cannot be guaranteed. However, with artificial intelligence technology, Advance™ inspection machine can help you monitor the product condition completely. The real time, production line position, character size(LH)of the surface defects can be displayed on the screen monitor, allowing operators to set up and control the quality of the sealing strip production condition before poor sealing strip with defects causes expensive waste. Usually, the production line needs 2 operators to monitor the condition of the product, while with Advance Machine 1 operators can monitor 2 production lines at the same time, which reduce the 75% human cost.
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How Advance Machine easy to operate

Advance Inspection Machine uses high-speed, digital imaging to capture real time images of sealing strip during the process of production. It can send alarm light prompts when the surface defects are captured, and the process is simple and only requires the use of button. At the same time, those surface defects data can be reserved and automatically calculated by the machine, providing a secured inspection effect for your factory. With a large amount of surface defects database, the machine's inspection accuracy can reach almost 100%. This enables you save labor costs and improve production quality.

Testing Process

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Surface defects types such as broken, bulging particles, scratching, bumpy, coke material can be detected, and defect characters as small as 0.01mm can be captured by Advance Machine, and easily be read.

The diameter of sealing strip to be tested is 0-250mm, according to your requirement.

The fastest available movement speed of sealing strips is 400 meters/min.

Power supply is 220v or 115 VAC 50/60Hz, depending on selection.

It is simple to operate the device by touching buttons on the screen interface. Quality Inspector sends alarms signal and turns into red to alert the operator.

Testing results

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Characteristic dimension includes 0.3mm, 1mm, 5mm and 0.012 inch, 0.040 inch, 0.200 inch, which depends on linear velocity and diameter of products.

Why Choose Advance Machine

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