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Advance ™ Inspection Machine for Surface Defects of Electric Cable

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An electric cable, also known as an electrical wire or power cable, is a type of cable used for the transmission of electrical power or signals. It is an essential component of electrical systems, providing a reliable and safe means of distributing electricity. Electric cables consist of one or more conductors made of copper or aluminum, insulated with materials such as PVC (polyvinyl chloride), XLPE (cross-linked polyethylene), or rubber. The insulation protects the conductors from contact with other conductive materials and helps maintain the integrity of the electrical signals or power being transmitted. It is crucial to address surface defects on electric cables promptly, as they can pose safety risks and affect the overall performance of the electrical system. Damaged cables should be repaired or replaced to ensure the continuity and reliability of electrical power or signal transmission.

Operation Site Videos

It is engineered to achieve an exceptional inspection accuracy of 0.01mm, ensuring the detection and marking of even the smallest surface defects during high-speed production. This high level of precision is critical in maintaining the quality and reliability of cable pipes, which are essential components in various industrial applications.

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How Advance help you improve the production quality

The Advance Inspection Machine can detect a wide range of defects, including convex surfaces, bumps, deformations, holes, bubbles, cracks, bulging, scratches, expansions, irregularities, stains, coke deposits, peeling, foreign matter, folds in the sheath, sags, and overlapping. These defects are primarily caused by factors such as improper temperature, raw material impurities, and incomplete cleaning of the product mold during high-speed extrusion production.
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How Advance help you lower the cost

The Advance Inspection Device can automatically inspect your extrusion production lines 24/7, providing full 360-degree coverage. Previously, detecting product surface defects required manual visual inspection, which was time-consuming, labor-intensive, and unreliable. However, by leveraging artificial intelligence, the Advance inspection machine can comprehensively monitor product conditions in real-time.

The system displays the location, size, and other details of any surface defects on a screen, allowing operators to quickly identify and address quality issues before costly waste occurs. Whereas two operators were previously needed to monitor a single production line, the Advance Machine enables one operator to oversee two lines simultaneously - a 75% reduction in manpower requirements.

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How Advance Machine easy to operate

The Advance Inspection Machine uses high-speed, digital imaging to capture real-time images of cables and wires during the production process. When the machine detects surface defects, it can send alarm light prompts. The inspection process is simple, requiring only the push of a button. Additionally, the machine automatically records and analyzes the surface defect data, providing a secure and accurate inspection solution for your factory. With a large database of surface defect samples, the machine can achieve nearly 100% inspection accuracy. This enables you to save on labor costs and improve your overall production quality.

Testing Process

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Surface defects types such as broken, bulging particles, scratching, bumpy, coke material can be detected, and defect characters as small as 0.01mm can be captured by Advance Machine, and easily be read.

The fastest available inspection speed of Advance Machine is 400 meters/min.

Power supply is 220v or 115 VAC 50/60Hz, depending on selection.

It is simple to operate the device by touching buttons on the screen interface. Quality Inspector sends alarms signal and turns into red to alert the operator.

Testing results

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Characteristic dimension includes 0.3mm, 1mm, 5mm and 0.012 inch, 0.040 inch, 0.200 inch, which depends on linear velocity and diameter of products.

Why Choose Advance Machine

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