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Advance ™ Inspection Machine for Surface Defects of Knitting

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Operation Site Videos

It is engineered to achieve an exceptional inspection accuracy of 0.01mm, ensuring the detection and marking of even the smallest surface defects during high-speed production. This high level of precision is critical in maintaining the quality and reliability of cable pipes, which are essential components in various industrial applications.

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How Advance help you improve the production quality

During high speed extrusion production lines, defects can be created by several factors such as improper temperatures, raw material impurities, and product molds that have not been thoroughly cleaned, etc. These defects include unevenness, deformations, cavities, air bubbles, cracks, drumming, swelling, irregularities, spots, scoring, peeling, drooping, and overlapping, and these defects are often detected through the use of sharp knife inspection equipment.
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How Advance help you lower the cost

The surface defects of the product are mainly detected by eye inspection or hand-detecting, which are time-consuming and do not guarantee the quality and accuracy of the inspection. However, Advance inspection equipment uses artificial intelligence technology to automatically inspect the surface of the production lines of different products to determine the location, size, and size of defects in the production lines. Originally, the production line requires two on-site personnel to inspect the product quality, but with Advance detection machine, one operator can simultaneously inspect two production lines, thus reducing the manpower requirement by75%.
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How Advance Machine easy to operate

The inspection system uses high-speed, numerical imaging technology to capture the surface image of the knitwear in the production line, and once the surface defects are detected, the alarm light of the machine will alert the operator with a standing warning, and the process is very simple. The number of defects is stored in the database and the accuracy of identification of surface defects can be up to100%.

Testing Process

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Surface defects types such as broken, bulging particles, scratching, bumpy, coke material can be detected, and defect characters as small as 0.01mm can be captured by Advance Machine, and easily be read.

The fastest available inspection speed of Advance Machine is 400 meters/min.

Power supply is 220v or 115 VAC 50/60Hz, depending on selection.

The operation is simple and easy. Once a defect appears, the equipment will send out an alarm signal to alert the occupants, the warning light will change to red and an alarm will be sent out.

Testing results

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Characteristic dimension includes 0.3mm, 1mm, 5mm and 0.012 inch, 0.040 inch, 0.200 inch, which depends on linear velocity and diameter of products.

Why Choose Advance Machine

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