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Advance ™ Inspection Machine for Surface Defects of Nylon Pipe

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Automotive nylon pipes, also known as nylon tubing or hoses, are widely used in the automotive industry for various applications. These pipes are made from nylon materials known for their high strength, durability, and resistance to abrasion and chemicals. They are commonly used in automotive fluid transfer systems, such as fuel lines, brake lines, and pneumatic lines.

1. Surface Roughness: Uneven or rough surfaces on the nylon pipes can lead to increased friction and potential damage to the pipes. This can result from improper extrusion or insufficient finishing processes.

2. Blisters: Bubbles or blisters on the surface of the pipes can be caused by trapped air or moisture during the manufacturing process. Blisters can weaken the pipe's structure and compromise its integrity.

3. Cracks: Surface cracks on nylon pipes can occur due to stress, temperature variations, or mechanical damage during production or installation. Cracks can lead to leakage or complete pipe failure.

4. Delamination: Delamination refers to the separation or splitting of layers within the nylon pipe material. It can be caused by improper bonding or curing processes, leading to reduced strength and potential leaks.

Operation Site Videos

It is engineered to achieve an exceptional inspection accuracy of 0.01mm, ensuring the detection and marking of even the smallest surface defects during high-speed production. This high level of precision is critical in maintaining the quality and reliability of cable pipes, which are essential components in various industrial applications.

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How Advance help you improve the production quality

The Advance Inspection Machine is capable of detecting defects such as convex, bumps, deformations, holes, bubbles, cracks, bulges, scratches, expansions, irregularities, stains, cokes, peels, foreign particles, sheath folds, sags, and overlapping. These defects are mainly caused by factors such as improper temperature, raw material impurities, and incomplete cleaning of product molds during high-speed extrusion production lines.
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How Advance help you lower the cost

Advance Inspection Device can automatically help your extrusion production lines with 24/7 full inspection and 360-degree inspection. Originally, you need to judge the product surface defects by hand or eyes, which is time-consuming, laborious and poorly executed, and the quality and accuracy of the inspection cannot be guaranteed. However, with artificial intelligence technology, Advance™ inspection machine can help you monitor the product condition completely. The real time, production line position, character size(LH)of the surface defects can be displayed on the screen monitor, allowing operators to set up and control the quality of the nylon pipe production condition before poor nylon pipe with defects causes expensive waste. Usually, the production line needs 2 operators to monitor the condition of the product, while with Advance Machine 1 operators can monitor 2 production lines at the same time, which reduce the 75% human cost.
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How Advance Machine easy to operate

Advance inspection machines use advanced digital imaging to capture real-time images of nylon tubing during the manufacturing process. It can send a warning light when surface defects are detected, and the process is simple and only requires one button. At the same time, the data of surface defects can be stored and automatically calculated by the machine, providing a reliable control effect for the factory. With a large number of surface point data, the accuracy of the scanner can reach 100%. This makes it possible to save labor costs and improve product quality.

Testing Process

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Types of defects on the surface such as broken, protruding parts, scratches, swelling, and cocoa particles can find the writing of defects smaller than 0.01 mm by Advance Machine and can be read easily.

The fastest available inspection speed of Advance Machine is 400 meters/min.

Power supply is 220v or 115 VAC 50/60Hz, depending on selection.

The device is easy to operate by touching the buttons on the screen. A good monitor sends a red warning signal to alert the operator.

Testing results

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Characteristic dimension includes 0.3mm, 1mm, 5mm and 0.012 inch, 0.040 inch, 0.200 inch, which depends on linear velocity and diameter of products.

Why Choose Advance Machine

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