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Advance ™ Inspection Machine for Surface Defects of PERT Pipe

product details
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PERT pipes, or Polyethylene Raised Temperature pipes, are a type of plastic piping system extensively used in plumbing and heating applications. These pipes are crafted from a specialized form of polyethylene that is designed to endure higher temperatures and pressures than standard polyethylene pipes, making them ideal for hot water supply, underfloor heating systems, and radiator connections.
Operation Site Videos

It is engineered to achieve an exceptional inspection accuracy of 0.01mm, ensuring the detection and marking of even the smallest surface defects during high-speed production. This high level of precision is critical in maintaining the quality and reliability of cable pipes, which are essential components in various industrial applications.

01 /

Improving Production Quality with Advance Machine

The Advance Machine is capable of detecting a variety of defects such as convexities, bumps, deformations, holes, bubbles, cracks, bulging, scratches, expansions, irregularities, stains, coke deposits, peeling, foreign particles, sheath folds, sags, and overlaps. These defects are often caused by factors like improper temperature control, raw material impurities, or unclean molds during high-speed extrusion production.
02 /

Cost Reduction with Advance Inspection Device

The Advance Inspection Device facilitates 24/7 full and 360-degree inspection of your extrusion production lines. Traditionally, manual inspection for surface defects is time-consuming, labor-intensive, and often unreliable. However, with the integration of artificial intelligence, the Advance™ inspection machine continuously monitors the condition of the products in real-time. It displays the location and characteristics of surface defects on a screen monitor, allowing operators to preemptively manage and control quality issues before defective PERT pipes result in costly waste. Typically, two operators are required to monitor a production line, but with the Advance Machine, one operator can oversee two production lines simultaneously, reducing labor costs by 75%.
03 /

User-Friendly Operation of the Advance Machine

The Advance Inspection Machine utilizes high-speed digital imaging to capture real-time images of PERT pipes during production. When surface defects are detected, an alarm light prompt is triggered. The process is straightforward, requiring only button operation. Additionally, the machine records and automatically calculates defect data, ensuring a secure inspection process. With an extensive defects database, the machine’s inspection accuracy reaches nearly 100%, thereby enhancing production quality and reducing labor costs.

Testing Process

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The Advance Machine can detect surface defects such as breaks, bulges, particles, scratches, bumps, and coke material, capturing defect characteristics as small as 0.01mm. It accommodates PERT pipes with diameters ranging from 0 to 250mm, depending on your specifications. The machine’s maximum inspection speed is 400 meters per minute. It operates on a power supply of 220v or 115 VAC at 50/60Hz, depending on the selection. The device is operated via a touchscreen interface, with the Quality Inspector alerting operators through a red alarm signal when defects are detected.

Testing results

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The characteristic dimensions inspected include 0.3mm, 1mm, 5mm, as well as 0.012 inch, 0.040 inch, and 0.200 inch, depending on the product's linear velocity and diameter.

Why Choose Advance Machine

High Accuracy

  • ● It has Image algorithm from deep mathematical modeling.

  • ● With adaptive sensitivity.

  • ● With CNN deep algorithm.

01

Special Lighting

  • ● With special wavelength light, high brightness and specialized structure.

  • ● With excellent lighting angle and color temperature.

  • ● Of good quality, stability and relief.

  • ● Its performance is testified in the compatible experiment.

02

Quickness

  • ● With 0.03 second of image reading speed.

  • ● With deep algorithm optimization and millisecond processing.

  • ● It supports line speed up to 400m / min.

03

Anti-interference

  • ● It resists interference from water droplet jitters.

  • ● It is resistant to external daylight, fluorescent lights, and other bad conditions.

  • ● It is a combination of lightening method and algorithm to achieve anti-interference.

04

Simpleness

  • ● It’s fast and simple to touch the monitor screen.

  • ● It has the ability of automatic recognition and marking of defective parts.

  • ● The camera supporting function can be adjusted timely.

05

All-in-one Service

  • ● With the ability of R & D development.

  • ● Experienced and professional engineers.

06

FAQ

Q: Do you have a user manual for us?

A: You will be provided a detailed installation instructions manual（PDF） after your purchasing of our equipment. Please contact us.

The Catalog of the Advance Machine Operation User Mutual includes as below.

● System Overview

● System Principle

● Hardware

● Software Operation

● Electrical Writing Schematic

● Annexes

Manufacturer: Advance Technology (Shanghai) Co., LTD.

Q: Are you the factory or the trade manufacturer ?

A: We are the manufacturer with factory and specialized in the inspection image recognition for 8 years.

Q: Can I have a test for our products?

A: Sure,you could send samples with defects to our laboratory, we will send you the detected data in pictures and videos.
Address：Room 312, Building B, No.189 Xinjunhuan Road, Pujiang Town, Minhang District, Shanghai

Q: What is the price of the Advance Inspection Machine?

A: You can find out the exact price by contacting us. And you could leave your Contact Way, our service team will contact you as soon as possible in 3 days.

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