Advance: Building a Quality Defense for New Energy Vehicle Cables
With the rapid development of new energy vehicles, vehicle cables, as the "neural network" and "blood vessels" of vehicles, directly affect vehicle performance and safety. From high-voltage power cables to signal transmission data cables, even the slightest flaw can cause serious malfunctions. Advance's inspection machine is safeguarding new energy vehicle cable manufacturers with its superior performance.
1. 0.01mm Precision: Detecting Subtle Cable Defects
New energy vehicle cables operate in complex environments with high temperatures, high voltages, and strong electromagnetic interference. During production, a 0.01mm dimensional deviation or tiny bubbles/impurities can lead to degraded insulation or unstable signal transmission over time. Using advanced laser scanning and optical imaging, Advance's inspection equipment acts like a "CT scan" for cables, precisely capturing defects as small as 0.01mm. Whether it’s conductor diameter deviations, uneven insulation thickness, or minor sheath scratches, no flaw goes undetected, ensuring every meter of cable meets strict quality standards.
2. Intelligent Algorithms: Adaptive Inspection for Diverse Cables
Vehicle cables come in various types, from high-voltage power cables to high-speed data cables with strict signal transmission requirements, each needing different inspection focuses. Advance’s equipment features a powerful CNN deep learning model trained on massive defect samples of new energy vehicle cables. It automatically adjusts inspection strategies for different cable types: prioritizing insulation integrity and voltage resistance defects for high-voltage cables, while enhancing shielding layer quality and signal transmission flaw detection for data cables. This "targeted" precision inspection significantly improves efficiency and accuracy.
3. High-Speed Inspection: Boosting Production Capacity
With surging market demand for new energy vehicles, cable manufacturers face enormous production pressure. Traditional inspection methods, with their low efficiency, have become a bottleneck. Advance’s inspection equipment enables high-speed detection of hundreds of meters of cable per minute through rapid data acquisition and processing. It completes image capture of a cable’s cross-section in 0.03 seconds, analyzes and locates defects in milliseconds via its algorithm, and automatically generates detailed reports. This allows enterprises to drastically enhance inspection efficiency without significant labor or time costs, meeting mass production quality control needs and ensuring fast product delivery.
4. Stable Performance in Harsh Environments
Cable production workshops are complex environments with fluctuating temperature/humidity, vibrations, and electromagnetic interference—all of which can affect inspection equipment stability. Advance’s equipment boasts exceptional environmental adaptability, with special optical structures and anti-interference designs to resist workshop disturbances. Whether in humid southern factories or electromagnetically complex production areas, it maintains stable operation and a defect recognition rate of over 99.98%, providing reliable and consistent inspection results.
For new energy vehicle cable manufacturers, choosing Advance’s inspection equipment means selecting reliable quality assurance, higher production efficiency, and stronger market competitiveness. Contact us today to schedule an on-site inspection and let Advance’s advanced technology build a solid quality defense for your products, jointly driving the safe development of the new energy vehicle industry.